Behind the Scenes: Making Our Latest SomerPure Laundry Soap Batch

Another batch underway at the SomerPure workshop

This week we’ve been making another development batch of the coconut-oil soap that will eventually become our Natural Laundry Flakes.

Rather than just showing you the finished product, we thought we’d share some of the actual process behind it — from preparing the coconut oil, through moulding and cutting, to the drying and monitoring stage.

We’re still developing and testing, so keeping good records and learning from each batch is an important part of what we’re doing here at SomerPure.

Preparing the batch

We begin by carefully preparing the coconut oil and monitoring its temperature before making the soap. Recording details like this throughout each batch helps us compare results and develop a consistent process.

Into the moulds

Once the soap-making process was complete, the fresh coconut-oil soap was poured into our moulds and left to set. This is another stage we monitor carefully before the soap is removed, cut and moved into the drying process.

Cutting, drying and monitoring

After setting, the soap was removed from the moulds and cut into 24 pieces ready for drying.

We have selected two pieces from this batch as dedicated test samples. Their starting weights are 127.0 g and 116.8 g, and we’ll weigh the same two samples at regular intervals throughout the drying period.

This gives us a simple, measurable way of monitoring moisture loss and helps us understand when the batch has reached a stable condition before moving on to the next stage of development.

What happens next

Once the drying stage is complete, we’ll assess the results before processing the soap into our Natural Laundry Flakes and continuing our wash-testing programme.

We’re taking SomerPure through this process step by step — making, testing, recording and improving as we work towards the finished SomerPure Natural Laundry System.

Made and developed in Somerset. 🌿

From Coconut Oil to Laundry Flakes


SomerPure is developing a Natural Laundry System here in Somerset, Starting with our Natural Laundry Flakes made from our coconut-oil soap.

Starting with Pure Coconut Oil

We chose pure coconut oil as the starting point for developing our laundry soap. By carefully making the soap ourselves in small trial batches, we can observe each stage of the process and assess how the finished soap performs before it is prepared as laundry flakes.

From Soap to Laundry Flakes

Once each trial batch has been made, the soap is allowed time to harden and develop before we assess it for the next stage. We look at its consistency, condition and suitability for processing into the flakes that will eventually form part of the SomerPure Natural Laundry System.

This small-batch approach allows us to learn from each trial and make careful adjustments where necessary rather than rushing towards a finished product.

Testing in real washing conditions

Making the flakes is only part of the development process. We are also carrying out practical washing trials to see how our Natural Laundry Flakes perform in everyday washing conditions.

We assess factors such as how well the flakes disperse during the wash, the condition of the laundry afterwards and whether there is any unwanted residue. The results from each trial help guide the next stage of development.

Developing the complete Laundry System

Our Natural Laundry Flakes are being developed alongside SomerPure Fabric Rinse as two complementary parts of our Natural Laundry System. Both remain in the development and trial stage while we continue to evaluate their formulation, dosing, practical use and presentation.

There is still work ahead, and we believe it is important to take the time to get it right. We will continue sharing our progress as SomerPure moves through each stage of development.

Follow SomerPure as we develop and test our Natural Laundry Flakes and Fabric Rinse here in Somerset.

Behind the Scenes: How We’re Testing SomerPure Laundry Flakes

Creating a new laundry product involves much more than simply combining ingredients and placing them in a container. At SomerPure, we believe careful development and honest testing are essential before our laundry flakes are ready to reach customers.

Starting with a simple idea

SomerPure began with a straightforward aim: to develop a practical laundry flake here in Somerset using carefully selected ingredients and a considered, small-batch approach.

Our laundry flakes are still under development, so every trial helps us understand how the formula behaves in everyday washing conditions.

What do we test?

Our practical washing trials look at several important areas, including:

  • How well the flakes dissolve during the wash
  • Whether any residue remains inside the drum, around the door or on the rubber seal
  • How the laundry looks and feels after washing
  • Whether the suggested dose is practical and straightforward
  • How consistently the formula performs from one trial batch to another

We also record details from each batch and wash test. This allows us to compare results, identify possible improvements and make informed changes to the formula.

Testing in real washing conditions

Laboratory information is important, but we also want to understand how SomerPure performs in an ordinary washing machine.

During our early trials, we have been examining the machine after each wash and checking the drum, door and seal for undissolved flakes, deposits or visible residue. We also observe the wash water and inspect the finished laundry.

These practical checks help us assess the complete washing experience—not simply whether the flakes disappear during the cycle.

Learning from every batch

Product development rarely happens in a perfectly straight line. Each trial can highlight something worth adjusting, whether that relates to the ingredients, preparation method, dose or packaging instructions.

We regard this as a valuable part of the process. Rather than rushing SomerPure to market, we are taking the time to learn from each result and document our progress carefully.

Preparing for independent feedback

As development progresses, we plan to provide clearly labelled samples to selected testers. Their feedback will help us understand how the flakes perform in different households, washing machines and laundry situations.

Tester comments will be recorded alongside our own observations, helping us decide what works well and what may still need refinement.

An honest journey from Somerset

SomerPure is being developed step by step here in Somerset. We are not presenting the product as finished before the testing is complete. Instead, we want to share an honest look at the work taking place behind the scenes.

There is still more testing and development ahead, but every completed trial brings us closer to our goal: a thoughtfully developed laundry product that is practical and straightforward to use.

Thank you for following the SomerPure journey. We look forward to sharing further testing updates as our laundry flakes continue to develop.